YOUR MANUFACTURING OPERATIONS SCORE · CxAM™ v1.0 · EVIDENCE GRADE S · SAMPLE

Quality is your strongest area. Reliability is your lowest — and it typically limits what happens downstream.

Self-assessment based on your 12 answers · not an audit · illustrative data

OVERALL MATURITY
3.1
/ 5
Level 3 · Standardized
ReactiveStabilizingStandardizedProactivePredictive

Standard work exists and is mostly followed. Problems are solved, but often after they reach the customer or the batch record.

BY DISCIPLINE
Peer benchmarks added once enough plants opt in
Leadership
3.6 · Proactive Reliability
2.2 · Stabilizing Flow
3.0 · Standardized Quality
3.8 · Proactive Data / AI
2.8 · Stabilizing

Reliability at Level 2 means PM exists but slips under schedule pressure. Level 3 looks like: PM windows protected in the weekly plan, and downtime reasons captured on every stop. See all level definitions

Your three lowest-scoring areas

1 · RELIABILITY

PM is calendar-based and slips under schedule pressure

Typically affects: OEE, unplanned downtime, schedule adherence

Value lever: reduce cost

2 · RELIABILITY → FLOW

Changeovers run long and vary by crew

Typically affects: changeover time, batch size, inventory turns

Value lever: improve cash flow

3 · DATA / AI

Downtime reasons aren't captured consistently

Typically affects: root-cause accuracy, MTTR, data quality score

Value lever: sustain value

Upstream flag: your answers on schedule changes suggest part of the Flow gap may start in Planning, not on the floor.

Your starting plan

Built from your answers, not a site visit. Treat it as a hypothesis and check it against your own downtime, yield and schedule data before committing resources.

Days 1–30
STABILIZE
  • Lock PM windows into the weekly schedule
  • Standard downtime reason codes on the top-3 lines
  • Daily tier-1 review of losses > 30 min
Watch: PM compliance ↑
Days 31–60
REDUCE LOSS
  • SMED on the longest changeover
  • Root-cause the top 3 downtime reasons
  • Critical spares review
Watch: changeover time ↓ · OEE ↑
Days 61–90
SUSTAIN
  • Shift PM toward condition-based on 1 asset class
  • OEE dashboard reviewed in daily cadence
  • Re-score to confirm the level change
Watch: schedule adherence ↑
YOUR EVIDENCE GRADE

This result is grade S. Here's how to make it stronger.

S

Self-reported · you are here

Your 12 answers, scored against CxAM™ definitions. Good for direction, not for decisions on spend.

V

Verified on the floor

A Claraxis operator walks your lines with your team and confirms or adjusts each level.

Start with a clarity call →
M

Measured from your data

Levels confirmed against your OEE, yield and schedule data, and tracked as you improve.

YOUR DATA STAYS YOURS

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